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Step-by-Step Installation Checklist
Section: Site Preparation & Baseplate Leveling
1. Review Installation Requirements
- ☐ Confirm pump type, dimensions, and mounting method.
- ☐ Check manufacturer’s installation manual and project specs.
- ☐ Verify access for maintenance, ventilation, and clearances.
2. Assess Site Conditions
- ☐ Ensure area is clean, dry, and free from debris or contaminants.
- ☐ Check for proper drainage and flood risk mitigation.
- ☐ Confirm structural integrity of the mounting location.
3. Prepare Foundation
- ☐ Construct or verify a reinforced concrete foundation, per design spec.
- ☐ Ensure the foundation is cured (minimum 28 days for concrete).
- ☐ Anchor bolts must be set correctly (template recommended).
4. Inspect Baseplate
- ☐ Ensure baseplate is undamaged and free from rust or distortion.
- ☐ Clean all contact surfaces (remove rust, oil, dirt).
- ☐ Dry fit the baseplate on the foundation to check bolt alignment.
5. Level the Baseplate
- ☐ Use precision machinist’s level or laser level.
- ☐ Shim or grout as required to ensure full contact.
- ☐ Target level tolerance: ±0.25 mm/m (or as per manufacturer guidance).
6. Grouting the Baseplate
- ☐ Use non-shrink grout suited for dynamic machinery.
- ☐ Pour grout under baseplate, avoiding air pockets.
- ☐ Allow full cure time (usually 24–72 hours depending on grout type).
7. Final Checks
- ☐ Recheck level after grout has cured.
- ☐ Tighten foundation bolts to the specified torque.
- ☐ Document leveling and alignment values for QA records.
